Biofilms

A serious problem for those in the food processing business are biofilms; a host of bacteria known to attach to surfaces where they grow to form surface-associated communities. Bacteria growing as biofilms behave differently than planktonic populations.  Generally more active and more resistant to antimicrobial agents, the presence of biofilms can cause contamination of product, leading to quality and safety issues.  Spoilage organisms such as Pseudomonas are known to form biofilms, as well as pathogens such as Listeria and Salmonella.    If a biofilm becomes established, these bacteria can leach into the product.                          

Listeria biofilmLicensed for use, ASM MicrobeLibrary 

Biofilms can form on many types of surfaces.   Stainless steel surfaces, plastic surfaces and gaskets are common areas.  Anywhere that has continuous contact with product is suspect, especially where surface irregularities occur.  Detection of biofilms can be tricky because they can enter a viable but non culturable state, meaning they will not grow in media used to culture and detect their presence.  In addition, swabbing is not always sufficient to remove the biofilm and the cells contained within it. 

Prevention of biofilms is not necessarily easy but biofilms can take several days to stabilize.  If certain guidelines are followed a problem should not develop.     

  • Always pre-rinse, wash, post-rinse and sanitize 
  • Change gaskets every 4 to 6 weeks
  • Remove pitted or uneven surfaces
  • Ensure that cleaning and sanitizing solutions reach all parts of equipment
  • Inspect equipment after cleaning both visually and microbiologically
  • Do not sanitize equipment without cleaning first
  • Do not run several short cleaning shifts in a row
  • Do not run several very long production runs in a row (greater than 10 hours)

Information on biofilms is easily found on the internet.  Here are a couple of links to interesting and informative articles.


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